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Filters are an integral part of a hydraulic system, helping to protect the machinery from contaminants in the fluid. Wagner Type Filters are one of the most popular filters in use today in many hydraulic applications. These filters are made up of multiple layers of stainless steel wire mesh and designed to remove solid particles from liquid streams. In this blog, we will discuss how Wagner Type Filters work, their benefits, and their various applications.
Wagner Type Filters:
Wagner Type Filters are also known as stainless-steel wire mesh filters. This filter consists of multiple layers of woven wire mesh, which is made of stainless steel. The wire mesh layers are placed one over the other and consist of fine openings or pores. The mesh can filter out particles by trapping them as the fluid passes through the filter media.
How do Wagner Type Filters Work?
These filters operate on the principle that the fluid stream flows through the filter, and the filter captures all the contaminants, leaving the fluid to flow freely. The wire mesh filters have multiple layers of fine mesh, which are overlaid and stacked on top of each other. These mesh layers are what give the filter its ability to capture particles and contaminants. The multiple layers of mesh offer more surface area for the fluid to flow through, increasing the filter's efficiency.
As the fluid flows through the filter, particles are trapped by the wire mesh layers, and clean fluid flows through the mesh and out of the filter. Wagner Type Filters are designed to remove solid contaminants as small as 5 microns, which makes them ideal for hydraulic systems where the smallest of particle contaminants can cause significant damage.
Benefits of Wagner Type Filters:
Wagner Type Filters offer many benefits, including high contaminant capacity, high resistance to differential pressure, high flow rates, and easy maintenance. Let's look at some of the benefits in more detail.
High Contaminant Capacity:
Wagner Type Filters can filter out contaminants as small as 5 microns, making them highly effective in removing particles that can damage hydraulic systems. These filters can also remove larger particles, preventing them from clustering, and further contaminating the fluid.
High Resistance to Differential Pressure:
Differential pressure refers to the difference in pressure between the fluid entering and exiting the filter. High differential pressures can cause a filter to fail prematurely. Wagner Type Filters are designed to withstand high differential pressures, enabling them to operate at maximum efficiency in a range of hydraulic system applications.
High Flow Rates:
Wagner Type Filters can process large volumes of fluid at high flow rates, making them ideal for applications where high flow rates are required. The multiple layers of mesh effectively capture contaminants without impeding the fluid's flow rate through the filter.
Easy Maintenance:
Maintenance is essential for the effective operation of hydraulic systems. Wagner Type Filters are easy to maintain, can be cleaned, and reused, which reduces maintenance costs.
Applications of Wagner Type Filters:
Wagner Type Filters are commonly used in hydraulic systems across many industries, including manufacturing, construction, and aerospace. They offer numerous advantages in these industries, including:
Manufacturing:
Wagner Type Filters are used in manufacturing processes to remove contaminants from fluids like lubricants, cutting fluids, and solvents. These filters protect machinery from wear and tear and ensure the fluid remains clean, minimizing maintenance and repair costs.
Construction:
In the construction industry, Wagner Type Filters are used in hydraulic systems to prevent damage to the machinery used in excavating, lifting, and moving heavy loads. Contaminants like dust, debris, and dirt can cause significant damage to the hydraulic system, and the Wagner Type Filter can safely remove these contaminants.
Aerospace:
Wagner Type Filters are also used in the aerospace industry, where hydraulic systems are a critical component of aircraft. These filters help maintain the hydraulic system's efficiency, ensuring smooth operation of the aircraft during flight and landing.
Conclusion:
Wagner Type Filters are a highly effective way of protecting hydraulic systems from contaminants. Their easy maintenance, high contaminant capacity, high resistance to differential pressure, and high flow rates make them a popular choice across many industries. These filters have a range of applications, from manufacturing to aerospace, and are an essential component of hydraulic systems used in industries today. For those looking to improve their hydraulic systems' performance and longevity, employing Wagner Type Filters is certainly a great place to start.