How Do Electric Torque Wrenches Work?
Electric torque wrenches are essential tools for any mechanic or technician. They are designed to apply a precise amount of force or torque to bolts or screws. This is done to ensure that they are tightened to the required specifications without over-tightening or under-tightening them. In this article, we will explore the key components of electric torque wrenches and how they work.
The Basic Components of Electric Torque Wrenches.
1. Motor.
The motor of an electric torque wrench is responsible for converting electrical energy into mechanical energy. It drives the gearbox and the rotating output shaft.
2. Gearbox.
The gearbox is the component that reduces the speed of the motor and increases the torque output. It consists of gears, bearings, and other mechanical parts that help to transfer the torque from the shaft to the anvil.
3. Anvil.
The anvil is the part of the torque wrench that makes contact with the nut or bolt being tightened. It usually has a square drive that accepts different types of sockets or adapters.
4. Control System.
The control system of an electric torque wrench consists of a microprocessor, sensors, and other electronic components. It is responsible for regulating the torque output, detecting when the desired torque has been reached, and displaying the results on a digital display.
How Electric Torque Wrenches Work.
When a technician wants to tighten a bolt or screw, they first need to select the desired torque setting on the wrench. This is typically done by turning a dial or using a digital interface. Once the setting has been chosen, the technician then places the anvil of the wrench onto the nut or bolt.
When the motor is turned on, it rotates the output shaft, which in turn rotates the anvil. As the anvil rotates, it applies torque to the nut or bolt, causing it to turn. The control system monitors the torque that is being applied and adjusts it to ensure that the desired torque setting is reached.
When the desired torque is reached, the control system stops the motor and displays the result on the digital display. If the wrench is equipped with a data logging feature, it will also record the date, time, and torque value for future reference.
Why Use an Electric Torque Wrench?
Electric torque wrenches are becoming popular in many industries such as automotive, aerospace, and manufacturing. Here are some of the benefits of using an electric torque wrench:
1. High Precision.
Electric torque wrenches can apply torque with extreme accuracy, which is critical in applications such as aerospace and automotive.
2. Increased Productivity.
Electric torque wrenches can help to increase productivity as they can tighten nuts and bolts quickly and efficiently, saving time and effort.
3. Reduced Risk of Injury.
Electric torque wrenches help to reduce the risk of injury as they eliminate the need for excessive force or strain when tightening bolts or screws.
Conclusion.
Electric torque wrenches are essential tools for anyone that needs to tighten nuts and bolts accurately and quickly. They work by applying a precise amount of torque to the fastener, ensuring that it is tightened to the required specification. The key components of an electric torque wrench are the motor, gearbox, anvil, and control system. By using an electric torque wrench, technicians can increase their productivity and reduce the risk of injury while achieving high precision.
Need an electric torque wrench? Contact us today for a supplier near you!
Want more information on Lock Torque Wrench, Non-Sparking Metals? Feel free to contact us.