Roller Conveyor is an industrial machine that functions to move goods from one place to another using rollers arranged parallel. To find out more about the types of Roller Conveyors, and to find out what type of Roller Conveyor suits your needs, you can read this article.
Various types of industry use roller conveyors to simplify the production process. Roller Conveyor is a type of conveyor that is commonly used in industry apart from Belt Conveyor. The conveyor rollers used usually have a variety of types and dimensions to suit the needs of each production line. A roller conveyor is a conveyor system where the main support for the goods being transported is the roller. The rollers in this system are slightly different from the rollers in other types of conveyor. The rollers in the Roller Conveyor system are specially designed to suit the conditions of the goods being transported, for example the rollers are given a rubber coating, anti-rust coating, and so on. Meanwhile, the rollers in other types of systems are designed to suit the belt they support. This roller is usually made of several materials to suit the product that will later be transferred, such as rubber roller, stainless roller, galvanized roller, aluminum roller, and so on.
Just like other conveyors, Roller Conveyors also have main components and parts. Apart from that, the Roller Conveyor has 2 types of systems, namely the gravity system (without using engine power) and the machine system (each roller will rotate according to the desired speed. Here are some components of the Roller Conveyor: 1. This body frame has the function of supporting the roller so that the roller's location does not move and remains on track. Installation of the roller with the body frame must be fitting and appropriate, so that unwanted vibrations do not occur when the roller rotates. Apart from that, the body frame must also determine the appropriate distance between the rollers so that the goods to be transported do not fall. In addition, consideration of what product will be transferred will affect the distance of each roller. 2. The support pole functions as a foundation for the Roller Conveyor body frame, or can be referred to as conveyor legs. This pole functions as a support for the Roller Conveyor against the ground that the conveyor system passes through. The distance between the support poles or conveyor legs varies depending on how long the conveyor is and how heavy the product is being transferred. 3. The driving motor has the function of moving the roller, so that the goods to be transferred move. However, there are several types of roller conveyors, such as gravity rollers or Roller Conveyors which do not use machines at all, only using gravity as a way to transfer products. 4. Roller Conveyor has the function of moving goods to be transferred. When the roller rotates, the goods automatically move from one roller to another. The dimensions of the rollers must also be the same so that the items on them remain straight and do not get stuck.
Roller Conveyors from Connect Automation have several types of Roller options such as Stainless Steel Rollers, Galvanized Rollers, Rubber Rollers, Aluminum Rollers, Smooth Rollers and Edge Rollers. Each of these rollers has different advantages and disadvantages, and also this roller has an important role in the transfer of goods.
Roller conveyors can only move items in the form of units such as boxes or very long items such as sticks or others. The weakness of the roller conveyor is that it cannot move items in granular or powder form. If it is necessary to transfer granules or powder, it must be packaged first in a box or box so that it can be transferred using a Roller Conveyor. The advantage of a roller conveyor is that it can transform at a certain slope so that the conveyor can move from one level to another. Apart from that, the Roller Conveyor can divert unit paths that have quite sharp turns, so this is very useful in places with limited space. Roller Conveyors can also use motors or simply use gravity as a means of distributing goods. Not only that, another advantage is that the Roller Conveyor can combine two separate lines, one method is YLine and accumulating Roller Conveyor.
Each conveyor definitely has various strengths and weaknesses, from this you have to be careful in selecting a conveyor what kind of conveyor needs are needed for your current industry. Connect Automation is a company that provides conveyors in Indonesia, provide solutions for you by consulting all your production line needs. Contact us now to realize your dream conveyor now!
Don't know what conveyor to buy? Have some specifications to discuss?Get FREE consultation with our sales engineer team!
TP Industry
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Jun 26, 2023
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Conveyor systems are essential in the realm of material handling for streamlining processes and increasing production. High-Density Polyethylene (HDPE) rollers have become a popular option when selecting the ideal conveyor rollers for your company. HDPE roller provide a dependable and economical option for a variety of sectors thanks to their distinct set of advantages. The top 11 advantages of HDPE conveyor rollers will be covered in this post, along with reasons why you should think about using them for your material handling requirements.
Heavy-duty applications benefit greatly from the outstanding durability of HDPE conveyor rollers. HDPE rollers, as opposed to conventional steel rollers, are resistant to corrosion, impact, and wear, resulting in a longer lifespan and lower maintenance costs. Due to the severe surroundings and enormous weights that conveyor systems must withstand, this endurance is especially beneficial in the mining, construction, and industrial sectors of the economy.
HDPE rollers are substantially lighter than other materials like steel, making them simpler to handle and install. This HDPE roller feature assists in reducing power usage by lightening the weight on the conveyor system.
Noise pollution is a common concern in industrial settings. HDPE conveyor rollers offer a solution to this problem by providing low-noise operation. The inherent damping properties of HDPE absorb vibrations and reduce noise levels, creating a quieter and more comfortable working environment for employees.
Conveyor belt longevity is crucial for minimizing downtime and maintenance costs. HDPE conveyor rollers contribute to extended conveyor belt life by reducing friction and wear between the belt and the roller surface. The low coefficient of friction of HDPE ensures smooth movement and reduces the risk of belt damage, thus increasing overall system efficiency.
Specific industries deal with corrosive substances or chemicals that can degrade traditional conveyor rollers. HDPE rollers offer superior chemical resistance, making them highly suitable for applications in the chemical, pharmaceutical, and food processing industries. The non-reactive nature of HDPE ensures the rollers can withstand exposure to a wide range of chemicals without deteriorating.
In industries where cleanliness and hygiene are paramount, such as food and beverage or pharmaceuticals, HDPE conveyor rollers offer a hygienic solution. HDPE is FDA-compliant, meaning it meets the strict standards set by the Food and Drug Administration for materials that come into direct contact with food or pharmaceutical products. HDPE rollers’ smooth and non-porous surface also resists bacterial growth, facilitating easier cleaning and maintenance.
The low coefficient of friction of HDPE conveyor rollers reduces the energy required for movement and the strain on the conveyor system. This decrease in friction results in significant energy savings and enhanced overall performance.
In environments where moisture or humidity levels are high, such as warehouses or outdoor facilities, traditional steel rollers are prone to rust and corrosion. HDPE conveyor rollers offer excellent resistance to moisture and humidity, ensuring their performance remains unaffected even in challenging conditions.
Investing in HDPE rollers can assist in cost savings in the long run. The quality of durability reduces maintenance and replacement costs, while the lightweight design lower the shipping and installation expenses.
HDPE rollers can be customized according to the specific application requirements. They are available in various sizes, configurations, and load capacities allowing for seamless integration into existing conveyor systems.
As businesses increasingly focus on sustainability and environmental responsibility, HDPE conveyor rollers offer an eco-friendly alternative to traditional steel rollers. HDPE is a recyclable material, and using HDPE rollers promotes resource conservation and reduces carbon footprint. By choosing HDPE roller, companies can contribute to a greener future while maintaining operational efficiency.
After reading the 11 advantages of choosing HDPE roller over any other roller, if you are wondering where to buy them then contact the best HDPE Roller Manufacturers — Phoenix Industry based in Noida serving for a few decades.
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