What is the best water valve for flow control?

Flow control valves are essential parts of most flow systems. They regulate the rate at which fluids pass through a system, providing a practical way to control flow without the need for constant human intervention. From ensuring the smooth operation of equipment to minimizing risks during operation, flow control valves are vital components in various industries. They also enhance the quality of end products, making them indispensable in today’s industrial world.

What is a Flow Control Valve?

A flow control valve is a specific type of valve that manages the flow or pressure of a fluid such as gas or liquid. The main purpose of a flow control valve is to regulate the velocity and volume of the flow in a piping system. This valve can operate automatically, depending on the pressure and temperature changes, or can be manually controlled.

flow control valve 1

Flow control valves are typically responsive to signals from independent devices like flow meters and temperature gauges. They’re fitted with actuators and positioners to regulate their function, enhancing the flow control industry’s capability to manage fluid pressure in different applications.

How Does a Flow Control Valve Work?

The operation of a flow control valve mainly entails the modulation of the flow or pressure of a fluid, including changes of pressure. In essence, a flow control valve impacts the rate of energy transfer at any given point within a system. It opens, closes, or partially blocks the flow of the fluid to achieve a desired flow rate or maintain a set pressure. By modulating flow rates, these valves ensure the smooth operation of devices downstream and maintain system integrity.
Control valves can also work with hydraulic actuators (also known as hydraulic pilots). For instance, in a hydraulic flow control valve, the valve responds to shifts in pressure or flow, opening, or closing to maintain an optimal flow rate. By doing so, it ensures the hydraulic system operates efficiently and safely. It is the fluid pressure in the system that determines the opening and closing of automatic flow control valves, rather than relying on an external power source. Automatic control valves do not require an external power source and they include pressure reducing valves, flow control valves, back pressure maintenance valves, altitude valves, and relief valves.

What are the Various Types of Flow Control Valves?

There are multiple types of valves designed to meet the diverse needs of different industries for control purposes. Some of these flow control valve types include:

1. Pinch Valves: These valves utilize a flexible element, such as a rubber tube, to interrupt and regulate the flow of fluid. They’re particularly useful when working with slurries or liquids with a significant amount of suspended solids.

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2. Diaphragm Valves: These valves use a flexible diaphragm that comes into contact with a seat at the top of the valve body, forming a seal. Diaphragm valves are great for handling corrosive, erosive, and dirt-laden services.
3. Gate Valves: These valves function primarily for on/off, non-throttling service. They’re often used where minimum pressure loss and a free bore is required.
4. Globe Valves: Globe valves are linear motion valves perfect for adjusting, halting, and initiating flow. They can completely close the flow path or remove it from the flow path completely.
5. Needle Valves: These offer precise flow control. They possess a sharp-pointed disc and a matching seat, making them suitable for applications that require precision, such as chemical feed control and continuous blow-off.

flow control valve 3

6. Ball Valves: These are commonly used in commercial and industrial applications due to their durability and excellent shutoff capability. They operate by rotating a ball to open or close the valve.
7. Plug Valves: Plug valves regulate flow by rotating a cylindrical or cone-shaped plug within the valve body.
8. Butterfly Valves: These valves control the flow of fluid by rotating a disc in the flow passage. Although they might lack the high degree of precision attained with other valve types, they are notably cost-effective.

What Are Some Advantages and Disadvantages of Different Types of Flow Control Valves?

Flow Valve TypeAdvantagesDisadvantagesPinch ValveConveniently handling slurries or liquids with many suspended solids; Durable and resistant to abrasion; Simple design means less maintenanceReduced efficiency with larger diameter pipes; Not suitable for high-pressure applicationsDiaphragm ValveSuitable for handling corrosive, erosive, and dirty fluids; Superior hygiene makes it suitable for food and medical applicationsSuited for moderate pressures and temperatures; the elastomeric material may degrade over timeGate ValveIdeal for straight-line flow of fluid with minimal restriction; Suited for a wide range of fluidsNot suited for throttling purposes; Slow to open and closeGlobe ValveProvides better shut-off than gate valves; Excellent throttling capabilitiesCauses a significant pressure drop; Larger and more expensive than other typesNeedle ValveAllows precise regulation; Exceptional performance under extreme conditionsNot suited for high flow rates; More expensive than other valvesBall ValveRapid shut-off; High flow capacity; Minimal pressure dropNot suited for throttling applications; Can potentially trap fluid in the ball’s cavityPlug ValveEasy to install and use; Allows rapid opening and closingPossible leakage if the plug wears over timeButterfly ValveLightweight and compact; Affordable; Quick operationNot as effective in controlling flow rate as other valves; Limited ability to provide an airtight shut-off

What Are the Various Applications of Flow Control Valves?

1. Industrial processes and manufacturing operations to regulate fluid flow.
2. Hydraulic and pneumatic systems to control the speed of motors and cylinders.
3. HVAC (Heating, Ventilation, and Air Conditioning) systems to regulate the flow of coolant.
4. Water treatment facilities to manage the flow rate of water.
5. Plumbing systems in buildings to control the flow of water.
6. Automotive and aerospace industries for controlling fuel and hydraulic fluid flow.
7. Power plants to regulate steam for driving turbines.
8. Agricultural equipment for precise delivery of water and fertilizers.
9. The oil and gas sector manages the flow of oil and gas through pipelines.
10. Chemical and pharmaceutical industries control the flow of liquids or gases during the production process.

How to Select Flow Control Valves for Different Industrial Applications?

1. Type of Fluid: Understand what kind of fluid (gas, liquid, etc.) the valve will be controlled. Different valve types handle different fluid types better than others.
2. Operating Pressure and Temperature: Determine the operating differential pressures and temperatures that the valve will be exposed to. Certain valves are better suited to high temperatures or pressures, while others might not perform as well under these conditions.
3. Flow Rate: The desired flow rate will determine the valve size you’ll need. Larger valves will allow larger volumes of fluid to pass through at a given time.
4. System Compatibility: Ensure the chosen valve type is compatible with other system elements.
5. Safety Requirements: Some applications may have specific safety requirements that a valve must meet.
6. Maintenance and Durability: Consider the maintenance needs and durability of the valve. Certain valve types, while maybe cheaper upfront, may require more regular maintenance, which can lead to increased costs over time.
7. Cost-Effectiveness: Analyzing the cost versus the expected benefits and lifespan of the flow valve can help to justify the investment.
8. Expert Advice: Consult industry experts or well-reputed suppliers like Dombor for personalized advice on the best flow control valve for your specific application.

What Are the Maintenance Requirements for Different Types of Flow Control Valves?

The maintenance requirements for flow control valves vary based on the type of valve, the system in which it operates, and the kind of fluid it regulates. Regular inspections, cleaning, and lubrication are essential to maintain the performance and extend the life of the valve. Moreover, certain valves such as automatic control valves require special monitoring as their maintenance needs might be more complex. For instance, some require frequent adjustment or replacement of internal parts.

flow control valve 4

Proper training in valve maintenance is essential and should cover all aspects of operation, calibration, troubleshooting, and repair procedures. It’s worth noting that ignoring regular maintenance can result in valve failure – an issue that could compromise the integrity of the entire system.

Conclusion

Flow control valves play a significant role in various industries and systems, from simply regulating the flow rate of the fluid to maintaining safety and efficiency in operations. While the selection can be extensive, understanding the features, advantages, and applications of each type assists in choosing the best type for your needs.

Choosing a Trusted Partner

As a trusted partner in the flow control industry, Dombor can provide the right flow control valve for your operations. With a comprehensive range of options, top-notch customer service, and industry expertise, Dombor will ensure you get the best value for your investment. Partnering with Dombor guarantees a solution that perfectly meets your requirements and exceeds your expectations.

Flow control valves do exactly what their name suggests: they control the flow of a fluid. However, with so many different flow control valve types to choose from, which is best for your application? Read on to find out more about the various flow control valve types on offer here at Fluid Controls and which applications they stand to benefit most.

What is a flow control valve?

Flow control valves are used to control the flow or pressure of a fluid in pneumatic and hydraulic fluid power circuits. Various flow control valve types are available, which are typically fitted with actuators and positioners to respond to signals from independent devices like flow meters and temperature gauges. Flow control valves vary the flow path’s size according to their specific type of orifice.

There are numerous different flow control valve types available on the market today. Let’s look at some of the most popular flow control valves available at Fluid Controls and their typical applications.

Flow control valve types

The following flow control valve types are available for purchase here at Fluid Controls: 

Ball valves

Ball valves are quarter-turn shut-off valves characterised by a hollow ball that pivots 90 degrees around its axis to open and close the flow. A ball valve may be suitable if your application involves liquids, gases, slurries or corrosive fluids. Our collection of ball valves will satisfy a wide range of flow control applications, with options ranging from miniature ball valves to high-pressure, cryogenic, rotary plug and swing-out ball valves.

Check Valves

Check valves, also known as ‘non-return’ or ‘one-way’ valves, promote the one-way flow of a fluid in a pipeline. Check valves can be utilised wherever backflow protection is needed to prevent equipment damage or contamination. Ensure your flow control system is safe and efficient with uni-directional check valves from Fluid Controls. Our range of Parker check valves offers reliable protection against the risks posed by backflow.

High Purity Valves

High purity valves are used wherever contamination to the flow medium or broader system must be avoided at all costs. Typical applications include food and beverage, pharmaceutical and semiconductor fabrication. At Fluid Controls, we stock a range of ultra-high purity diaphragm, bellows and bulk gas system valves from Parker Hannifin’s Veriflo Division that are internally electropolished to 5Ra for superior sanitary standards.

Metering Valves

Metering valves are designed to deliver accurate and stable flow rate control in analytical, instrumentation and research applications. Achieve exceptional control over your flow rates with Porter metering valves from Parker. Ideal for high-pressure, high-temperature and high-flow applications, our stock of metering valves is available in various connection sizes, body patterns and construction materials to suit your needs.

Needle Valves

Needle valves open or close an orifice using a tapered end that is controlled either manually or via an actuator. Needle valves are ideal for controlling flow in water and gas applications for shut-off or regulating operations. Fluid Controls stocks an extensive selection of stainless steel needle valves from Parker. These are available in various styles, port sizes, temperature capabilities and pressures.

Sanitary Valves

Sanitary valves are designed for flow control applications in clean or sterile processing conditions. Popular in the pharmaceutical, food and beverage, chemical and medical industries, sanitary valves offer superior performance in accordance with the strictest hygiene standards. Our collection of sanitary valves is sourced from industry-leading sanitary valve manufacturers, including Bürkert, Top Line and Marwin.

Solenoid Valves

Solenoid valves are electro-mechanical valves used to open, close, dose or mix liquids or gases. Solenoids are used wherever automatic flow control is required, such as in HVAC and air compressor systems. Enhance the performance of your industrial operation with reliable solenoid valves from Fluid Controls. Our selection from Parker Lucifer includes everything from pilot-operated solenoid valves to stainless steel solenoid valves.

Buy flow control valves at Fluid Controls

Fluid Controls has been supplying high-quality flow control valves, including gas flow control valve types, since 1988. Our vast range of valves comes from global leaders like Parker, Bürkert and Thompson Valves. As a fully accredited ISO9001:2008 company, we provide a full installation and service facility for every product we supply. We also offer full pressure testing and repairs and in-house or on-site training to optimise your user experience.
For more information about any of our different types of flow control valves, including air flow control valve types, or to discuss your application requirements in more detail, please contact Fluid Controls today on +44 (0)118 970 2060 or email fluid@fluidcontrols.co.uk. Our engineers will be only too happy to provide expert support and advice.